Deep Clean Anilox
| Operator Standard Work | |||||
|---|---|---|---|---|---|---|
Work Center | Job Description | |||||
| Deep Clean Anilox | |||||
OSW# | PPE | Tools | ||||
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Purpose: If the dimples in the anilox roll fill with ink and dry the correct volume of ink is not being transferred to the plate. Buildup is usually uneven across the roller causing inconsistent transfer of ink. A deep cleaning removes buildup from the roller so even amounts of ink are applied to the plate. (See example of dirty anilox under microscope)  | ||||||
Work Sequence | Element Description | Steps | Operating Instructions | Visual Depictions | ||
| Get proper brush |
| Determine the proper brush for cleaning the anilox
Stainless steel brush should be used on ceramic anilox roll (matte grayish look)
Brass brush should be used for chrome rollers (satin metal look)
Caution: Using the incorrect brush can damage the anilox roller |  Brushes should be labeled for use | ||
Note the Anilox roller can stay in the machine | ||||||
| Deep scrub anilox in sections |
| Apply Cream Cleaner to the roll surface.
In 1-foot sections scrub the anilox roller with the correct brush
Rotate roller and repeat cleaning in sections till you have scrubbed the entire roll
Note: Do not use excessive force and scrub in circular motions |  (Heavy frothy black foam) | ||
| Verify no more color is coming from anilox roll when scrubbed |
| As you scrub the anilox roller you will notice color foaming up from the micro dimples
Flush with water to remove foamy ink
Keep applying flexo cleaner and repeat scrubbing until no more color foams up from the roller sections |  (Minimal frothy white foam) | ||
| Use handheld microscope to verify anilox roll is clean (Supervisor or other approved associate) |
| Get handheld microscope from Plant Manager and verify anilox roller is clean |   (Example of clean Anilox under microscope) | ||
| Final flush with water |
| Flush the rollers using the water hose and sprayer attachment
Turn the left side adjustable ink well nob clockwise to lower ink well down
Tilt ink well towards you to drain out the water |  | ||
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